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Four times more calibration throughput with twice the accuracy of Micro-Baths and dry-block calibrators

Process manufacturing plants for pharmaceuticals, biotechnology, and food production utilize many sanitary temperature sensors that require regular calibration. Production must stop while the calibrations are taking place. Therefore, more calibration throughput means less plant downtime. And in businesses where even a few tenths of a degree Celsius can cost thousands of dollars in ruined product, temperature accuracy is crucial to maintaining quality.

The Fluke Calibration 6109A and 7109A Portable Calibration Baths let process industry professionals calibrate four times more sanitary sensors per batch in less time and with twice the accuracy of other baths in this class. Up to four tri-clamp sanitary sensors fit easily into these baths for calibration at ± 0.1 °C temperature display accuracy. Throughput is even higher for sanitary RTDs with small or no flanges.

Two bath models cover a wide temperature range: 35 °C to 250 °C for the 6109A and -25 °C to 140 °C for the 7109A. Each model offers a “-P” version that includes process electronics for connecting an external reference probe.

Professionals working in clean process industries, including facilities managers, production engineers and calibration technicians, prefer these baths for a variety of reasons.

Facilities managers who need to meet U.S. FDA and ISO clean room standards like the baths’ stainless steel casing that stands up to harsh cleaning solutions. They depend on the 6109A and 7109A to help maintain the accuracy of the plant’s temperature sensors, thus reducing the possibility of an expensive product batch loss.

Production engineers also appreciate the baths’ accuracy, which helps them control sensor out-of-tolerance conditions. Moreover, they prefer to use a bath designed specifically for clean room calibration throughput. No more need to make do with equipment designed for some other application.

Calibration technicians who perform calibrations on platforms, in crawl spaces, and other hard-to-reach parts of the plant enjoy the portability and clean room compatibility (i.e. easy to sanitize, don’t harbor bacteria) of these baths.

Global Fluke Calibration service and support ensure that your 6109A and 7109A baths will give you years of service that you can trust.

Calibrate more sanitary sensors at a time – with confidence

The 6109A and 7109A baths calibrate most temperature sensor applications used in clean process manufacturing, including pharmaceutical bioreactors (-10 C to 100 °C), chemical reactors (200 °C), steam-in-place process (122 °C to 140 °C), autoclave sterilization (120 °C to 135 °C), food storage freezers (-25 °C), and food processing (0 °C to 220 °C).

A large tank volume (112 mm square tank opening x 154 mm depth) lets you immerse up to four sanitary sensors at the same time. Calibrate a batch of odd shaped sensors of varying lengths and diameters, and still have room for a reference thermometer. Fast heating and cooling times let you get the job done without spending a lot of time waiting for the bath to come to temperature and stabilize. Increase your sanitary sensor calibration throughput and decrease expensive production downtime.

Excellent system display accuracy of ± 0.1 °C. Accuracy covers all sources of error including calibration uncertainty, stability, uniformity, and repeatability. NVLAP accredited calibration is included standard. Fluke Calibration’s high metrological standards and conservative specifications mean you can have confidence in the measurements you make with the 6109A and 7109A Portable Calibration Baths.

Take these portable baths almost anywhere, including the clean room

The 6109A weighs 16 kilograms (35 pounds) and the 7109A weighs 20 kilograms (44 pounds). They each feature a fixed, non-rotating bail handle, enabling most people to carry a bath with one hand. Single-handed carrying comes in handy when the job includes walking up and down stairs, across catwalks, and into other hard-to-reach environments. Two recessed handles on the bottom of each bath also make it easy to move from a shelf to a cart or benchtop. A sealed lid protects against fluid spills while moving the bath.

Stainless steel casing stands up to the harsh chemicals used to sterilize equipment for clean room use. Synthetic materials used for decals, keypads and feet do not harbor bacteria. The keypad is sealed against moisture ingress to protect against damage during cleaning or in non-controlled environments.

Easy to use and maintain

Each bath features a large color display that indicates date and time, bath fluid temperature, setpoint temperature, control indicator when the fluid is at setpoint, and heating status. A ready indicator changes color from amber to green, giving you 360-degree visual indication when the bath fluid has reached its setpoint temperature and is ready for you to start making measurements.

A hot warning indicator lights up if the fluid temperature reaches above 60 °C, warning the operator that the bath fluid and tank area are hot and should not be touched.

An adjustable probe fixture holds up to four tri-clamp sensors securely inside the tank opening during calibration. An optional single probe clamp kit holds a reference probe.

Fluid spills create mess and potential safety hazards. The 6109A and 7109A include an overflow tube that directs excess bath fluid into an optional overflow container. A drain tube makes it easy to remove bath fluid for replacement or transport.

I own a Fluke Calibration Micro-Bath. Why do I need a 6109A or 7109A bath?

If you already own a Fluke Calibration Micro-Bath or dry-block calibrator, thank you for being a customer! We hope you are enjoying the portability and stability of these popular products.

However, there are a few reasons why you should consider adding a 6109A or 7109A bath:

Errors of just a few tenths of a degree Celsius can cause expensive losses in ruined product. The 6109A and 7109A baths are twice as accurate as a Micro-Bath, helping you to reduce this risk. The 6109A and 7109A have four times the calibration throughput of a Micro-Bath, which can only calibrate a single tri-clamp sensor at a time. They’re made with materials that don’t harbor bacteria. Their stainless steel panels and tank are easy to clean and rust resistant–perfect for clean room use. We hope you will continue to use your Fluke Calibration Micro-Bath for many years to come. The 6109A or 7109A baths will also serve you well if you need the throughput, accuracy, and clean room readiness that they provide.

Backed by global Fluke support and service

The 6109A and 7109A are designed to meet demanding Fluke Calibration metrology specifications, so you can trust that they will perform the way we say they will. Need assistance? We offer world-class support both before and after the sale, via online chat, email, telephone and through our service organizations. Rest easy knowing the value of your investment will be preserved now and into the future.

Two blocks. One portable calibrator. Full temperature coverage.

Dual Independent Temperature Blocks

The Fluke Calibration 9009 combines two independently controlled temperature blocks into one compact, rugged system:

• Hot block range: 50 °C to 350 °C
• Cold block range: –15 °C to 110 °C
• Each block is powered by a precision Hart Scientific temperature controller—not off-the-shelf components, but industry-leading technology from the world’s top temperature calibration experts.

Flexible Multi-Probe Calibration

Each block includes two wells with removable inserts, giving you unmatched flexibility:

• Calibrate up to four probes simultaneously
• Use two probes with an external reference thermometer (e.g., Hart 1521 LLK)
• Perform quick zero/span checks for transmitter calibration with both blocks in use

Portable and Field-Ready

The 9009 is built for portability and field durability:

• Housed in a rugged Pelican™ case—airtight, watertight, and impact-resistant
• Weighs only 10 lbs (4.5 kg), compact and easy to carry
• Internal storage holds the power cord and four extra inserts
• Inserts available for sensor sizes from 1/16” (1.6 mm) to 7/16” (11.1 mm)

This system is truly ready to go wherever your work takes you.

Reliable Accuracy and Stability

Performance you expect from a Fluke/Hart Scientific source:

NIST-traceable calibration certificate included for both blocks.

PC Connectivity and Automation

• RS-232 interface included for temperature monitoring and control via PC
• Fully compatible with MET/TEMP II software for automated calibration of RTDs, thermocouples, and thermistors

The Complete Field Calibration Package

With the Fluke 9009 Dual-Well Dry-Well, you get:

• Two independent blocks
• Full temperature coverage from –15 °C to 350 °C
• True field portability in a compact, durable case
• Flexibility for multiple sensors and calibration modes
• Built-in automation and PC integration

• Temperature ranges from –10°C to 375°C.
• Accuracy to ±0.25°C, with stability of ±0.05°C at 0°C.
• Equipped with an RS-232 interface for connectivity.

• Lightweight, portable, and fast
• Built-in two-channel readout for PRT, RTD, thermocouple, 4-20 mA current
• True reference thermometry with accuracy to ±0.01 °C
• On-board automation and documentation
• Metrology performance in accuracy, stability, uniformity, and loading

Built-in features to address large workloads and common applications

Whether you need to calibrate 4-20 mA transmitters or a simple thermostatic switch, a Field Metrology Well is the right tool for the job. With three models covering the range of –25 °C to 660 °C, this family of Metrology Wells calibrates a wide range of sensor types. The optional process version (models 914X-X-P) provides a built-in two-channel thermometer readout that measures PRTs, RTDs, thermocouples, and 4-20 mA transmitters which includes the 24 V loop supply to power the transmitter.

Each process version accepts an ITS-90 reference PRT. The built-in readout accuracy ranges from ±0.01 °C to ±0.07 °C depending on the measured temperature. Reference PRTs for Field Metrology Wells contain individual calibration constants that reside in a memory chip located inside the sensor housing, so sensors may be used interchangeably. The second channel is user-selectable for 2-, 3-, or 4-wire RTDs, thermocouples, or 4-20 mA transmitters. For comparison calibration, don’t hassle with carrying multiple instruments to the field. Field Metrology Wells do it all as a single instrument.

Traditionally, calibrations of temperature transmitters have been performed on the measurement electronics, while the sensor remained uncalibrated. Studies have shown, however, that typically 75% of the error in the transmitter system (transmitter electronics and temperature sensor) is in the sensing element. Thus, it becomes important to calibrate the whole loop—both electronics and sensor.

The process option of Field Metrology Wells makes transmitter loop calibrations easy. The transmitter sensor is placed in the well with the reference PRT and the transmitter electronics are connected to the front panel of the instrument. With 24 V loop power, you are able to power and measure the transmitter current while sourcing and measuring temperature in the Field Metrology Well. This allows for the measurement of as-found and as-left data in one self-contained calibration tool.

All Field Metrology Wells allow for two types of automated thermostatic switch test procedures—auto or manual setup. Auto setup requires the entry of only the nominal switch temperature. With this entry, it will run a 3-cycle calibration procedure and provide final results for the dead band temperature via the display. If you need to customize the ramp rate or run additional cycles, the manual setup allows you to program and run the procedure exactly how you would like. Both methods are fast and easy and make testing temperature switches a virtual joy!

Metrology performance for high-accuracy measurements

Unlike traditional dry-wells, Field Metrology Wells maximize speed and portability without compromising the six key metrology performance criteria laid out by the EA: accuracy, stability, axial (vertical) uniformity, radial (well-to-well) uniformity, loading, and hysteresis. All criteria are important in ensuring accurate measurements in all calibration applications. Field Metrology Well displays are calibrated with highquality traceable and accredited PRTs. Each device (process and non-process versions) comes with an IEC-17025 NVLAP-accredited calibration certificate, which is backed by a robust uncertainty analysis that considers temperature gradients, loading effects, and hysteresis. The 9142 and 9143 have a display accuracy of ±0.2 °C over their full range, and the 9144 display accuracy ranges from ±0.35 °C at 420 °C to ±0.5 °C at ±660 °C. Each calibration is backed with a 4:1 test uncertainty ratio.

New control technology guarantees excellent performance in extreme environmental conditions. The 9142 is stable to ±0.01 °C over its full range and the mid-range 9143 is stable from ±0.02 °C at 33 °C and ±0.03 °C at 350 °C. Even at 660 °C, the 9144 is stable to ±0.05 °C. But this is not all! Thermal block characteristics provide radial (well-towell) uniformity performance to ±0.01 °C. Dual-zone control helps these tools achieve axial uniformity to ±0.05 °C at 40 mm (1.6 in).

Automation and documentation make each unit a turnkey solution

So you now have a precision calibration instrument that has field-ready characteristics, accredited metrology performance, built-in two-channel thermometry, and automation— what else could you ask for? How about all this and a turnkey solution that will automate and document the results?

The process versions of Field Metrology Wells have onboard non-volatile memory for documentation of up to 20 tests. Each test can be given a unique alphanumeric ID and will record block temperature, reference temperature, UUT values, error, date, and time. Each test can be easily viewed via the front panel. Use the 1586A Super-DAQ to automate temperature sensor calibration with these Field Metrology Wells.

Operation is as easy as 1-2-3

You’ll find Field Metrology Wells intuitive and easy to use. Each unit is equipped with a large, easy-to-read LCD display, function keys, and menu navigation buttons. Its “SET PT.” button makes it straightforward and simple to set the block temperature. Each product has a stability indicator that visually and audibly tells you the Field Metrology Wells is stable to the selectable criteria. Each unit offers preprogrammed calibration routines stored in memory for easy recall, and all inputs are easily accessible via the front panel of the instrument. Never buy a temperature calibration tool from a company that only dabbles in metrology (or doesn’t even know the word). Metrology Wells from Fluke are designed and manufactured by the same people who equip the calibration laboratories of the world’s leading temperature scientists. These are the people around the world who decide what a Kelvin is! We know a thing or two more about temperature calibration than the vast majority of the world’s dry-well suppliers. Yes, they can connect a piece of metal to a heater and a control sensor. But we invite you to compare all our specs against the few that they publish. (And by the way, we meet our specs!).

Small dry wells for big field applications

The 9142, 9143, 9144 Field Metrology Wells extend high performance to the industrial process environment by maximizing portability, speed, and functionality with little compromise to metrology performance.

Field Metrology Wells are packed with functionality and are remarkably easy to use. They are lightweight, small, and quick to reach temperature set points, yet they are stable, uniform, and accurate. These industrial temperature loop calibrators are perfect for performing transmitter loop calibrations, comparison calibrations, or simple checks of thermocouple sensors. With the “process” option, there is no need to carry additional tools into the field. This optional built-in two-channel readout reads resistance, voltage, and 4–20 mA current with 24 volt loop power. It also has on-board automation and documentation. Combined, the three models (9142, 9143, and 9144—each with a “process” option) cover the wide range of –25 °C to 660 °C.

High performance for the industrial environment

Field Metrology Wells are designed for the industrial process environment and fast speed to temperature. They weigh less than 8.2 kg (18 lb) and have a small footprint, which makes them easy to transport.

Field environment conditions are typically unstable, having wide temperature variations. Each Field Metrology Well has a built-in gradient-temperature compensation (patent pending) that adjusts control characteristics to ensure stable performance in unstable environments. In fact, all specifications are guaranteed over the environmental range of 13 °C to 33 °C.

• Lightweight, portable, and fast
• Built-in two-channel readout for PRT, RTD, thermocouple, 4-20 mA current
• True reference thermometry with accuracy to ±0.01 °C
• On-board automation and documentation
• Metrology performance in accuracy, stability, uniformity, and loading

• Stability of ±0.5 °C, it has a temperature range to 1200 °C and a display accuracy of ±5 °C across its entire range.
• With interchangeable temperature blocks, you can check thermocouples as small as 1/16 of an inch in diameter or as large as 1/2 inch.
• Low-cost thermocouple furnace.
• NIST-traceable calibration included.
• RS-232 port standard

Display accuracy

Dry-wells are typically calibrated by inserting a calibrated PRT into one of the wells and making adjustments to the calibrator’s internal control sensor based on the readings from the PRT. This has limited value because the unique characteristics of the reference PRT, which essentially become “calibrated into” the calibrator, are often quite different from the thermometers tested by the calibrator. This is complicated by the presence of significant thermal gradients in the block and inadequate sensor immersion into blocks that are simply too short.

Metrology Wells are different. Temperature gradients, loading effects, and hysteresis have been minimized to make the calibration of the display much more meaningful. We use only traceable, accredited PRTs to calibrate Metrology Wells and our proprietary electronics consistently demonstrate repeatable accuracy more than ten times better than our specs, which range from ±0.1 °C at the most commonly used temperatures to ±0.25 °C at 661 °C.

An application note is available to help better understand the uncertainties mentioned above.

For even better accuracy, Metrology Wells may be ordered with built-in electronics for reading external PRTs with ITS-90 characterizations. (See sidebar, Built in Reference Thermometry)

Stability

Heat sources from Fluke Calibration have long been known as the most stable heat sources in the world. It only gets better with Metrology Wells. Both low-temperature units (Models 9170 and 9171) are stable to ±0.005 °C over their full range. Even the 700 °C unit (Model 9173) achieves stability of ±0.03 °C. Better stability can only be found in fluid baths and primary fixed-point devices. The “off-the-shelf controllers” used by most dry-well manufacturers simply can’t provide this level of performance.

Axial uniformity

The EA-10/13 document suggests that dry-wells should include a zone of maximum temperature homogeneity, which extends for 40 mm (1.54 in), usually at the bottom of a well. Metrology Wells, however, combine our unique electronics with dual-zone control and more well depth than is found in dry-wells to provide homogeneous zones over 60 mm (2.36 in). Vertical gradients in these zones range from ±0.02 °C at 0 °C to ±0.4 °C at 700 °C.

What’s more, Metrology Wells actually have these specifications published for each unit, and we stand by them.

Radial uniformity

Radial uniformity is the difference in temperature between one well and another well. For poorly designed heat sources, or when large-diameter probes are used, these differences can be very large. For Metrology Wells, we define our specification as the largest temperature difference between the vertically homogeneous zones of any two wells that are each 6.4 mm (0.25 in) in diameter or smaller. The cold units (9170 and 9171) provide radial uniformity of ±0.01 °C and the hot units (9172 and 9173) range from ±0.01 °C to ±0.04 °C (at 700 °C).

Loading

Loading is defined as the change in temperature sensed by a reference thermometer inserted into the bottom of a well after the rest of the wells are filled with thermometers, too.

For Metrology Wells, loading effects are minimized for the same reasons that axial gradients are minimized. We use deeper wells than found in dry-wells. And we utilize proprietary dual-zone controls. Loading effects are as minimal as ±0.005 °C in the cold units.

Hysteresis

Thermal hysteresis exists far more in internal control sensors than in good-quality reference PRTs. It is evidenced by the difference in two external measurements of the same set-point temperature when that temperature is approached from two different directions (hotter or colder) and is usually largest at the midpoint of a heat source’s temperature range. It exists because control sensors are typically designed for ruggedness and do not have the “strain free” design characteristics of SPRTs, or even most PRTs. For Metrology Wells, hysteresis effects range from 0.025 °C to 0.07 °C.

Immersion depth

Immersion depth matters. Not only does it help minimize axial gradient and loading effects, it helps address the unique immersion characteristics of each thermometer tested in the heat source. Those characteristics include the location and size of the actual sensor within the probe, the width and thermal mass of the probe, and the lead wires used to connect the sensor to the outside world. Metrology Wells feature well depths of 203 mm (8 in) in the Models 9171, 9172, and 9173. The Model 9170 is 160 mm (6.3 in) deep to facilitate temperature of –45 °C.

Other great features

A large LCD display, numeric keypad, and on-screen menus make use of Metrology Wells simple and intuitive. The display shows the block temperature, built-in reference thermometer temperature, cutout temperature, stability criteria, and ramp rate. The user interface can be configured to display in English, French, or Chinese.

All four models come with an RS-232 serial interface and the Model 9930, Interface-it software. All are also compatible with Model 9938 MET/TEMP II software for completely automated calibrations of RTDs, thermocouples, and thermistors.

Even without a PC, Metrology Wells have four different preprogrammed calibration tasks that allow up to eight temperature set points with “ramp and soak” times between each. There is an automated “switch test” protocol that zeros in on the “dead-band” for thermal switches. And a dedicated °C/ °F button allows for easy switching of temperature units.

Any of six standard inserts may be ordered with each unit, accommodating a variety of metric- and imperial-sized probe diameters. (See inset at right. Download the complete data sheet to view details.) And Metrology Wells are small enough and light enough to go anywhere.

9170

The Model 9170 achieves the lowest temperatures of the series, reaching –45 °C in normal room conditions. The 9170 is stable to ±0.005 °C over its full temperature range (up to 140 °C) and has 160 mm (6.3 in) of immersion depth. With axial uniformity of ±0.02 °C and radial uniformity of ±0.01 °C, this model delivers exceptional uncertainty budgets and is perfect for a variety of pharmaceutical and other applications.

• Exceptional stability (±0.005 °C) and axial uniformity (±0.02 °C over a 60 mm zone).
• Immersion depth to 203 mm (8 in)
• Optional ITS-90 reference input reads PRTs to ±0.006 °C
• Wide Temperature range from –45 °C to 700 °C

Ultra-Compact, Reliable, and Designed for Complete Immersion

Total Flexibility for Extreme Environments

The Fluke 5606 Full Immersion Platinum Resistance Thermometer (PRT) offers an unmatched solution for applications where full immersion of the probe—including transition junction and lead wires—is required. With a compact length of just two inches (50 mm) and a sheath diameter of only 1/8 inch (3.1 mm), the 5606 delivers accuracy and durability in the tightest spaces.

Key Features and Benefits

• Truly Full Immersion – No need to calculate minimum immersion depth. Simply immerse the entire probe, transition junction, and lead wires over the entire operating range—from –200 °C to 160 °C—in either non-corrosive liquids or dry mediums.
• High Accuracy in a Compact Size – Achieve calibration accuracies as good as ±0.05 °C, thanks to the specially constructed 100 Ω precision sensing element (alpha = 0.00385) that also blocks moisture ingress.
• Superior Moisture Protection – Single-conductor enameled copper lead wires prevent moisture from wicking into the sensing element, offering better protection than traditional stranded leads.
• Flexible and Easy Installation – Lead wires measure no greater than 0.2 mm in diameter, making it simple to route through tight spaces—such as a freezer door—without energy loss.
• Proven Durability – The 5606 has demonstrated excellent performance in heat transfer fluids like silicone oil, mineral oil, ethanol, and even liquid nitrogen, with no loss of integrity in the transition junction or lead wire insulation.

Engineered for Demanding Applications

The 5606 Full Immersion PRT is specifically designed to thrive in extreme environments. Both the transition junction and lead wires are built to endure temperatures covering the full probe range, ensuring complete reliability in challenging conditions.

“Immersion” means exposure to extreme temperatures—not just being submerged in a liquid—making the 5606 ideal for a wide variety of rigorous uses.